Concept study of an integrated MORLYT thermofluidic core

Computationally engineered thermal machines

MORLYT

Reinventing the heat pumpfrom first principles.

  • Computational engineering.
  • Fewer parts.
  • Less material.
  • Built for scalable manufacturing.

The problem

The heat pump has evolved. Its architecture hasn’t.

Today’s heat pumps are highly efficient machines.

But their underlying manufacturing architecture is still based on assembling dozens of separately designed components.

What if we stop optimising the components — and start computationally designing the complete thermal system?

Conventional assembly architecture

01

Compressor

02

Heat exchangers

03

Pipes

04

Bends

05

Connections

06

Manifolds

07

Sensors

08

Valves

09

Pumps

10

Mounting components

The hypothesis

Can we buildthe same thermal machinewith half the parts?

If true, the implications extend far beyond component count.

01

Fewer parts

02

Less material

03

Less assembly

04

Fewer failure points

Engineering hypotheses under test — not demonstrated outcomes.

Architecture study

Integrate function. Not complexity.

Conventional architecture

HX
PIPE
JOINT
MANIFOLD
SENSOR
PIPE
PUMP
VALVE

MORLYT architecture

Concept architecture — exterior engineering study

Concept architecture — exterior engineering study

Computationally engineered thermofluidic core

Integrate functions where integration creates measurable technical and economic value.

Development metrics

Engineering targets

Measured against a commercially available reference heat pump.

≥ 0%

Fewer thermal & hydraulic parts

≥ 0%

Fewer connections

≥ 0%

Less internal pipework

≥ 0%

Less assembly time

≥ 0%

Lower thermofluidic material use

≥ 0%

Lower refrigerant charge

≥ 0%

Smaller machine volume

≥ 0%

Target reduction in series production cost

Efficiency target

≥ Reference machine

Target / hypothesis

These are MORLYT development targets, not demonstrated product performance. The R&D programme is designed to validate or falsify each hypothesis.

Measurement discipline

Part count is a design parameter.

MORLYT will maintain a Part Count Register throughout development.

Reference machine

100%


Computational redesign

MORLYT target

<50%

Every prototype will be measured against the same baseline.

  • Parts
  • Connections
  • Pipe length
  • Material mass
  • Refrigerant charge
  • Assembly operations
  • Assembly time
  • Volume
  • Efficiency
  • Estimated manufacturing cost

Technology stack

Computational engineering meets thermodynamics.

  1. 01

    Generative design

  2. 02

    CFD & heat transfer

  3. 03

    Topology optimisation

  4. 04

    Thermofluidic integration

  5. 05

    Advanced manufacturing

  6. 06

    Physical testing

  7. 07

    Iterate

Simulation does not replace engineering. It allows us to explore architectures that conventional design methods rarely consider.

Development programme

Design. Build. Test. Kill. Iterate.

  1. 01

    Baseline

    Benchmark existing machines

  2. Go / no-go
  3. 02

    Compute

    Generate thermofluidic architectures

  4. Go / no-go
  5. 03

    Core

    Manufacture test structures

  6. Go / no-go
  7. 04

    Validate

    Pressure, flow and thermal testing

  8. Go / no-go
  9. 05

    MORLYT V0.1

    Functional 6–10 kW demonstrator

  10. Go / no-go
  11. 06

    Benchmark

    Independent comparison

  12. Go / no-go
  13. 07

    Industrialise

    Design for scalable production

Technology that does not meet the target does not progress.

First application

Start with the hardest machine we know best.

The ground-source heat pump is MORLYT’s first controlled platform for validating the architecture. Commodity compressors, pumps, electronics and safety components remain conventional wherever that is technically and economically superior.

Why the 149 g R290 target matters

R290 has a very low global-warming potential, but it is an A3 flammable refrigerant. Staying below the established 150 g charge threshold can simplify indoor installation requirements under EN/IEC 60335-2-40. It is a safety and system-architecture constraint—not a performance claim.

Development platform — not commercially available.

MORLYT GSHP 01 concept architecture

MORLYT GSHP 01

6–10 kWGround-sourceR290HeatingDomestic hot waterPassive cooling

Platform potential

The heat pump is the first application. Not the limit.

Integrating technology

One platform. Multiple applications.

The MORLYT thermofluidic platform connects next-generation thermal technology across heating, cooling and energy applications.

CORE / 00MORLYTTHERMOFLUIDIC
PLATFORM
  1. 01

    Ground-source heat pumps

    The first architecture under active development.

    First application / in development

  2. 02

    Air-source heat pumps

    Future integration potential for ambient-source systems.

    Future platform potential

  3. 03

    Industrial heat pumps

    Future potential for higher-temperature process heat.

    Future platform potential

  4. 04

    Chillers

    Future potential for compact cooling architectures.

    Future platform potential

  5. 05

    Refrigeration

    Future potential across controlled cold chains.

    Future platform potential

  6. 06

    Data centre cooling

    Future potential for high-density thermal loads.

    Future platform potential

  7. 07

    Thermal management

    Future potential for integrated thermal control.

    Future platform potential

System map / application fieldConcept architecture

If computational thermofluidic integration proves scalable, the same engineering principles could extend into a much broader class of thermal machines.

Why Europe. Why now.

A manufacturing opportunity for Europe.

01

Productivity

Reduce assembly complexity.

02

Resilience

Reduce dependency on complex component supply chains.

03

Natural refrigerants

Design around R290 from first principles.

04

Advanced manufacturing

Turn European engineering knowledge into scalable physical products.

Engineering provenance

Built from real-world experience.

MORLYT originates from years of practical experience designing, installing, monitoring and servicing ground-source heat pump systems.

Through LTA Energy and the wider LTA GROUP ecosystem, MORLYT has access to real-world engineering knowledge across system design, installation, commissioning, monitoring and service.

That experience defines the problems. MORLYT exists to redesign the machine.

LTA Energy / LTA GROUP

Real-world engineering & validation partner

Research & industry

We are building the team that can prove this wrong — or right.

Computational engineeringCFDThermodynamicsAdditive manufacturingAdvanced manufacturingMaterials scienceR290 engineeringHeat exchanger engineeringCertificationIndustrialisationResearch institutions

MORLYT

Computationally engineered thermal machines.

First application: the ground-source heat pump.

Can we buildthe same machinewith half the parts?

Let’s find out.

Start a technical conversation

MORLYT is in research and development. Concepts, targets and future applications shown on this site are not demonstrated product performance or commercial availability.